The sizes of
turning lathes are given as 10", 12,
etc. These figures denote the diameter, or size,
of the largest piece of work that can be turned
on them. The measurement is taken from the center
point of the live center to the bed of the lathe
(usually 5" or 6") and is one-half the
diameter of the entire circle. The length of a
lathe is determined by the length of a piece of
work that can be turned. This measurement is
taken from the points of live and dead centers
when the tail stock is drawn back the full extent
of the lathe bed. Fig. 1 shows a turning lathe
with sixteen principal parts named. You should
know the names of these parts and be familiar
with the particular function of each.
CARE OF THE LATHE
The lathe should be oiled every day before
starting. At the end of the work period, the
lathe should be brushed of all chips and
shavings, after which it should be bed off with a
piece of waste or cloth to remove all surplus
oil. All tools should be wiped clean and put in
their proper places. All tools should be kept
sharp at all times.
SPEED OF THE LATHE
The speed of the lathe should range from 2400 to
3000 revolutions per minute when the belt is on
the smallest step of the cone pulley. At this
speed stock up to 3 in diameter can be
turned with safety. Stock from 3 to 6
in diameter should be turned on the second or
third step, and all stock over 6" on the
last step. The speed at which a lathe should run
depends entirely upon the nature of the work to
be done and the kind of material used. Pieces
that cannot be centered accurately and all
glued-up work with rough corners should be run
slowly until all corners are taken off and the
stock runs true. At high speed the centrifugal
force on such pieces is very great, causing the
lathe to vibrate, and there is a possibility of
the piece being thrown from the lathe thus
endangering the worker as well as those around
him. After the stock is running true the speed
may be increased.
Lathe Speed
A general rule is the larger the piece
(diameter or length) the slower RPM. In
addition, a slower speed will be safer when
working with unbalanced pieces until you have
turned the piece basically round.
These tables provide a starting point or
comparison between size and speed.
| Lengths |
| Diameters |
6"
(150mm) |
12"
(305mm) |
18"
(460mm) |
24"
(610mm) |
36"
(915mm) |
48"
(1220mm) |
| ½"
(13mm) |
3000 |
2500 |
1250 |
900 |
700 |
700 |
| 2"
(50mm) |
2500 |
2500 |
1750 |
1250 |
700 |
700 |
| 3"
(75mm) |
1750 |
1250 |
1250 |
700 |
700 |
700 |
| 4"
(100mm) |
1250 |
900 |
700 |
700 |
700 |
700 |
| 5"
(125mm) |
1250 |
900 |
700 |
700 |
700 |
700 |
| 6"
(150mm) |
900 |
700 |
700 |
700 |
700 |
700 |
|
| |
Depth |
|
|
| Diameters |
2"
(50mm) |
3"
(75mm) |
4"
(100mm) |
| 8"
(205mm) |
1250 |
1250 |
1000 |
| 10"
(255mm) |
1250 |
1000 |
900 |
| 12"
(305mm) |
1250 |
1000 |
900 |
| 14"
(355mm) |
1000 |
900 |
850 |
| 16"
(405mm) |
750 |
650 |
600 |
| 18"
(460mm) |
650 |
500 |
400 |
For older
lathes:
TO FIGURE THE DIAMETER OF PULLEYS
Suppose a motor runs at 1500 RPM. and is fitted
with a 4 pulley. Suppose also, a main shaft
should run 300 R. P. M.
Then, 1500 : 300 :: x : 4; (that is : 1500RPM is
to 300RPM as x is to 4)
You can write this as 1500/300 = x/4
or, rearrange to 300 * x = 4 * 1500 and then 300x
= 6000. Divide both sides by 300 which gives x =
20; the diameter of the large pulley on the main
shaft.
Suppose again that a line shaft runs 300 RPM, and
a counter shaft 600 RPM. The counter shaft has a
pulley 4" in diameter. The pulley on the
line shaft must then have a diameter of 8.
300 : 600 :: 4 : x;
Or, 300x = 2400, x =8
Suppose the cone pulley on the counter shaft runs
600 RPM; a lathe spindle runs 2200 RPM, when
connected with the small cone pulley which has a
diameter of 3". The large cone pulley has
then a diameter of 11.
600 : 2200 :: 3 : x
Or, 600x = 6600; x = 11
RULES FOR FINDING THE SPEEDS AND SIZES OF PULLEYS
1. To find the diameter of the driving pulley:
Multiply the diameter of the driven by the number
of revolutions it should make and divide the
product by the number of revolutions of the
driver. (20 x 300 = 6000; 6000 / 1500 = 4+ -
diameter of motor pulley.)
2. To find the diameter of the driven pulley:
Multiply the diameter of the driver by its number
of revolutions and divide the product by the
number of revolutions of the driven. (4 x 1500 =
6000; 6000 / 300 = 20-diameter of the
driven pulley.)
3. To find the number of revolutions of the
driven pulley:
Multiply the diameter of the driver by its number
of revolutions and divide by the diameter of the
driven. (4 x 1500 = 6000; 6000 / 20 = 300 -
revolutions of driven pulley.)
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