We bet that very few people,
even expert craftsmen, will be able to guess how
you achieved this unique pattern of contrasting
woods in a lamp base. It's not an inlay! The
pattern runs all the way through the stock.
You do it by transplanting a whole section of one
block of wood into another block of a different
color. By using blocks of the same size and
cutting a scrolled pattern from both of them
simultaneously, you can interchange the sections
and make a pair of lamps with the design
reversed.
We used walnut for the dark wood and white maple
for the contrast. Both are 3-1/4" square. If
this size is not available, make a block by
gluing four sections of four quarter inch
material together. Draw the scroll design (Fig.
2) on a sheet of paper using the squares method
for use as a sawing guide. Tack the two blocks
together at the ends with brads. Photo No. 2
shows the scrolled cut being made on the band saw
with a 1/8" blade. Feed the stock very
slowly to insure getting a clean cut on both
pieces. If the feed is too fast, you will get a
bellied effect on the pieces and they will not
fit interchangeably.
Insert one scrolled section into the other block
as shown in photo No. 3. Clamp the pieces
together and check to see if the fit is right; if
so, glue the sections together using a thinned
glue. The saw kerfs might show openings when the
pieces are clamped; this can be remedied by
cutting the large section apart at the dotted
lines shown in Fig. 1. Re-glue the block and the
fit will be better.
After the glue has set thoroughly, the block is
cut in half to make a hole for wiring the lamp
(photo No. 4). joint the cut surfaces so they
will fit back together perfectly before cutting a
groove 7/16" wide by 7/32" deep in each
section as shown in photo No. 5. Glue the
sections back together and you will have a square
hole through the block in which you insert a
1/8" pipe to hold the wire. Now you are
ready to put the block in the lathe. Insert
square plugs into the holes in the ends of the
block for centering the drive and cup center of
the lathe. Turn the block down to the shape shown
in the drawing and photo No. 6.
Contrasting woods are also used on the two
platform base pieces. For the maple stem use a
walnut base and white maple sub-base. Reverse for
the other lamp. Photo No. 7 shows a hole being
bored in the base to receive the electric cord.
The brass fitting between the stem and the lamp
harp can be bought or it can be turned on a wood
lathe using tungsten alloy tipped chisels.
Clean and sand all pieces with 3-0 and 6-0 garnet
paper while they are still in the lathe. Finish
natural with two thin coats of white shellac then
a coat of rubbed-effect varnish. A piece of felt
on the bottom of the lamp will prevent it from
scratching furniture. A 22" diameter shade
is recommended.
|
 Bill of
Materials
| No.
of Pieces |
Name |
Size |
| Two Lamps |
|
|
| 2 |
(1 Walnut 1 Maple) Main Stem |
3¼ x 3¼ x 13-3/16 |
| 2 |
(1 Walnut 1 Maple) Base |
2 x 3½ x 3½ |
| 2 |
(1 Walnut 1 Maple) Sub Base |
1½ x 6¼ x 6¼ |
| 2 |
Brass Top Piece |
1-3/16 x 1-3/16 x 1¼ |
| 2 |
Pipe |
3/8 x 4-1/8 x 9-7/6 |
| 2 |
Pipe Lock Nut |
1/8 x 18 |
| 2 |
Lamp Harp |
1/8 |

(Photo No. 2)
Cutting both sections simultaneously on the band
saw. Be sure to feed very slowly to get the
straightest cuts. A 1/8" blade with a little
set should be used.

(Photo No. 3)
Inserting the scrolled walnut section into the
white maple block. You should get a perfect fit.
If kerfs show, treat as outlined in the
explanation.
|